Image Reproduction


Resolution | Scanning | RIPs | Vignettes | File Formats

The smallest item that can be printed by a digital output device is called a "spot". A spot is never one fixed size. The size of the spot is determined by the resolution of the input or output device. A typical computer monitor has 72 spots per linear inch while a film imagesetter may have more than 4000. A typical digital press prints at 600 spots per inch with a few models printing 800 or more per linear inch.

The "spot" is often confused with the "dot" as in "dots per inch", but a printed dot is actually made up of a group of spots. It is common to refer to the resolution of an output device as dots per inch (dpi), even though it actually means spots per inch. In digital terms, a dot (group of spots) is made up of a grid of bits. A bit is the smallest unit of digital information and is represented by either a zero or a one (either on or off). A grid of bits is called a bitmap. Groups of dots are used to create halftone images, which are used to represent continuous tone images, such as photographs, in a printed form.

A bitmap can be expanded to a depth of eight layers. Eight bits equals one byte, so the multi-layered bitmap is called a bytemap. Eight bits of information allows for the creation of a multi-layered dot called a pixel, which contains 256 levels of gray, and when combined with other pixels, creates millions of colors. The available color depth is also known as bit depth.

Resolution

The typical resolution of a digital press is lower than a traditional imagesetter or platesetter used for offset printing. With an average print resolution of 600 dpi, the presses must use some type of screening enhancement software to simulate the typical line screen of 150 lines per inch achieved by offset equipment.

Digital presses with a resolution of 600 dpi or better do a good job in reproducing images that are clear and sharp. Applications printed on digital presses with lower resolutions (400 dpi) will not reproduce images with the same level of quality. Printed text may look a bit fuzzy and it may be possible to see the actual printed dots that make up the text.



An easy way to calculate image resolution is with the following:

Image Resolution = Screen Ruling x 2 x the Magnification

Examples:

A job printed at 150 lines per inch
at 200% (2.00) magnification requires images of 600 pixels per inch.

150 x 2 x 2.00 = 600

A job printed at 200 lines per inch
at 100% (1.00) magnification requires images of 400 pixels per inch.

200 x 2 x 1.00 = 400

Scanning

It is advisable to scan images as close to the finished size as possible. Images should be scanned in CMYK rather than in RGB mode. RGB is meant for images that will remain in an electronic form, such as for viewing over the Internet.

Because digital presses print at at fairly low resolution, they do not use a fixed line screen, but instead they simulate the average screen ruling used for offset printing which is usually around 150 lines per inch. Images below 250 ppi should not be used for digital printing applications. Since a resolution of 300 pixels per inch is standard for applications printed with offset technology, the same resolution should be used with digital printing. If the application is printed conventionally on some occasions and digitally on others, it is helpful to use the same resolution for both.

RIPs

Digital presses (along with other types of digital output equipment) generate images by interpreting Adobe PostScript files. The digital press has a powerful computer called a raster image processor (RIP) which interprets the PostScript files as raster images (patterns of spots arranged as a bitmap) to allow them to be output on the digital press.

Vignettes

Gradations should be of a wide range, such as 15% to 85% to reduce the banding of colors that may occur if the tint range is narrower. Banding is more likely to occur on some digital presses than on offset presses because the lower resolution may not accurately reproduce a narrow tint range as a smoothly graduated vignette, but will instead create subtle, but noticeable blocks or bands of colors.

File Formats

Images should be saved in the proper image formats that are compatible with the RIP. Any images that must be enlarged, reduced, rotated, or cropped should be edited in a program like PhotoShop first and then saved, otherwise the RIP takes much longer to process the information, which in turn reduces the speed of the print engine of the digital press.
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